Click HERE to download this Spec Sheet as an Excel worksheet (.xls)

FSAE Design Spec Sheet 2008

Car No.
114
School
SUNY-Buffalo

\ \ \ \
Dimensions Front Rear
Overall Length, Width, Height
90.0 inches long, 52.0 inches wide, 46.5 inches high
Wheelbase
64.052 inches
Track
46.0 inches
46.0 inches
Weight with 150lb driver
200 lbs
300 lbs
 
Suspension Parameters Front Rear
Suspension Type
Double unequal length A-Arm. Pull rod actuated vertically oriented spring and damper with anti-roll bar.
Satchell linked solid rear axle. Pull rod actuated vertically oriented spring and damper.
Tire Size and Compound Type
18x6-10 R25A Hoosier
18x6-10 R25A Hoosier
Wheels
5.5 inch wide, 3-piece, HiPer Technology
5.5 inch wide, 3-piece, HiPer Technology
Design ride height (chassis to ground)
4.5 inches
2.5 inches
Center of Gravity Design Height
12.0 inches above ground
Suspension design travel
1.25 inches jounce / 1.25 inch rebound
1.25 inches jounce / 1.25 inch rebound
Wheel rate (chassis to wheel center)
100 lb/in
125 lb/in
Roll rate (chassis to wheel center)
1.3 degrees per g
Sprung mass natural frequency
4.00 Hz
3.66 Hz
Jounce Damping
Not tested as of February
Not tested as of February
Rebound Damping
Not tested as of February
Not tested as of February
Motion ratio / type
1.00 / linear
1.10 / slight progressive rate on compression (birdcage clocking)
Camber coefficient in bump (deg / in)
0.82 deg / in
0.0 deg / in (solid axle)
Camber coefficient in roll (deg / deg)
0.70 deg / deg
-1.00 deg / deg (solid axle)
Static Toe and adjustment method
0.1 deg toe out via adjustment steering arms
0.0 inch toe no adjustment (solid axle)
Static camber and adjustment method
-1.5 deg via shim plates on upright
0.0 deg no adjustment (solid axle)
Front Caster and adjustment method
0.0 to 5.0 degrees, slots on A-Arms
Front Kingpin Axis
0.0 degrees non-adjustable
Kingpin offset and trail
2.0 inches offset, 0.0 inches trail
Static Ackermann and adjustment method
Static parallel steer w/ adjustable steering arms
Anti dive / Anti Squat
0.0 / 0.0
0.0 / 4.0%
Roll center position static
1.4 inches above ground
4.5 inches above ground
Roll center position at 1g lateral acc
1.44 inches above ground, 0.5 inches lateral in direction of turn
4.5 inches above ground, 0.125 inches toward laden side
Steer location, Gear ratio, Steer Arm Length
Rear steer 1.5 inches above lower A-arm and 1.5 inches behind front wheel centerline, 12 to 1 ratio Stiletto Rack and Pinion, 2.5 inch steering arm, 6 to 1 wheel rate
 
Brake System / Hub & Axle Front Rear
Rotors
Floating, Mild Steel, Hub Mounted, 7 inch diameter, 0.25 inch thick (LF, RF)
Floating, Mild Steel, Hub Mounted, 7 inch diameter, 0.25 inch thick (On axle)
Master Cylinder
Tilton 76 series, 0.625" bore front wheels, 0.625" bore rear wheels, Tilton balance bar
Calipers
1.25 X 4 inch pistons, opposing piston, GP320 Wilwood (LF, RF)
1.25 X 4 inch pistons, opposing piston, GP320 Wilwood (On axle)
Hub Bearings
Single D60102RS double row ball bearing with integral seal (one per upright)
Single D60102RS double row ball bearing with integral seal (one per birdcage)
Upright Assembly
CNC 7075-Al, integral caliper mount
CNC 7075-Al, integral caliper mount
Axle type, size, and material
Sprint car solid axle stub, 1.75" OD x 1.00" ID, 7075-T6 Aluminum, 27-tooth splined
Sprint car solid axle, 1.75" OD x 1.00" ID, 7075-T6 Aluminum, 27-tooth splined
 
Ergonomics
Driver Size Adjustments
Fixed steering wheel and pedals. Small-medium, and large interchangeable seats.
Seat (materials, padding)
6061-T6 Aluminum, shoulder, ribcage, and hip supports. Small-medium, and large interchangeable seats, attached to firewall by Velcro. Small-medium size consists of layer of high-density foam, covered by booster foam for shorter drivers in specific locations, with added lumbar support. Large size consists of layer of high-density foam, with added lumbar support. Knee supports. 3" foam adjustable head support.
Driver Visibility (angle of side view, mirrors?)
220 degree side visibility, 2"x4" side mirrors mounted to front roll hoop
Shift Actuator (type, location)
None because of CVT drivetrain.
Clutch Actuator (type, location)
None because of CVT drivetrain.
Instrumentation
Dash mounted, main power and ignition power switches and indicator lights, engine start button, "return to pits" light (yellow), "master alarm" light (red)
 
Frame
Frame Construction
Tubular space frame
Material
4130-N chromoly (alloy steel)
Joining method and material
GTAW Welding ER80S-D2 filler
Targets (Torsional Stiffness or other)
3500+ ft-lb / deg
Torsional stiffness and validation method
Not tested as of February
Bare frame weight with brackets and paint
65 lbs
Crush zone material
Alcore Dura-Cell 5056 Aluminum Honeycomb, 5.2 lb per cubic ft, 0.25 inch cell, 0.0025 inch wall thickness
Crush zone length
6.5 inches
Crush zone energy capacity
104,000 in-lb (11,750 Joules)
 
Powertrain
Manufacture / Model
2005 Briggs & Stratton Vanguard
Bore / Stroke / Cylinders / Displacement
75.4mm bore / 66.0mm stroke / 2 cylinders / 590 cc
Compression ratio
10:1
Induction
Naturally aspirated, acoustically tuned
Throttle Body / Mechanism
35mm, butterfly throttle actuation, Bosch TPS
Fuel Type
94 Octane
Max Power design RPM
5000
Max Torque design RPM
3500
Min RPM for 80% max torque
2800
Fuel System (manf'r, and type)
Walbro return less fuel injection, individual injector per cylinder (student designed)
Fuel System Sensors (used in fuel mapping)
Air Temp, TPS, MAP and Baro sensors (speed density fuel injection system)
Fuel Pressure
43.5 psi, pump flange assembly regulated
Injector location
4.0 inches before intake port and pointing into intake stream
Intake Plenum volume and runner length(s)
1180 cc / 29 inches
Exhaust header design
Stepped primary tube design, 321 stainless steel, 2 into 1 collector, O2 sensor mounted in collector
Effective Exhaust runner length
31 inches, 15.5 inches of 1.25"x0.065", 15.5 inches of 1.375"x0.065"
Ignition System
Student designed, 2x Denso 580 ignition coils w/ integral igniters, Denso spark plugs
Ignition Timing
MoTec M4, adjustable ignition advance and retard
Oiling System (wet/dry sump, mods)
Stock wet sump, gerotor oil pump, stock forced-air oil cooler and filter assembly
Coolant System and Radiator location
Forced air cooled w/ squirrel cage blower and ducting shrouds
Fuel Tank Location, Type
Chassis mounted between firewall and engine, centerline of car, aluminum tank
Muffler
Perforated core, stainless scrubble packing, 38 cubic inch
Other significant engine modifications
628 cc de-stroked to 590 cc using 16hp crankshaft, billet aluminum connecting rods, forged aluminum pistons, titanium valves, high-duration solid lifter cam, aluminum roller rockers, aluminum push rods, dual ring type CHT sensors, oil pressure and temperature sensors, Cam and Crank VR sensor, Swain Tech coatings, ARP fasteners, Cometic steel head gaskets, lightened flywheel, relocated oil dipstick, utilized flywheel stator as starting mechanism
 
Drivetrain
Drive Type
DID 428VM X-ring roller chain
Differential Type
Solid Axle
Final Drive Ratio
4:1
Vehicle Speed @ max power (design) rpm
60 mph, 12:1 low gear, 4:1 high gear
1st gear
None because of CVT driverain.
2nd gear
None because of CVT drivetrain.
3rd gear
None because of CVT drivetrain.
4th gear
None because of CVT drivetrain.
5th gear
None because of CVT drivetrain.
6th gear
None because of CVT drivetrain.
Half shaft size and material
Sprint car solid axle, 1.75" OD x 1.00" ID, 7075-T6 Aluminum
Joint type
N/A
 
Aerodynamics (if applicable)
Front Wing (lift/drag coef., material, weight)
N/A
Rear Wing (lift/drag coef., material, weight)
N/A
Undertray (downforce/speed)
N/A
Wing mounting
N/A
 
Optional Information
Body Work
Vacuum-formed 1/8 inch polyethanol panels, attached with Dzus self-ejecting buttons
Special Bit A?
N/A
Special Bit B?
N/A